Use Cases
Built for Real Manufacturing Challenges
See how production engineers use FactoryLine Pro to optimize factories across industries.
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Automotive Manufacturing
Body shops, paint lines, and final assembly
Optimize complex multi-line production systems with thousands of parts and strict takt time requirements.
15%Throughput increase
30%Buffer reduction
€2.1MAnnual savings
Challenges
- Complex material flow with multiple variants
- Strict cycle time requirements
- High investment in automation
- Frequent model changeovers
How FactoryLine Pro Helps
- Variant-specific routing optimization
- Buffer sizing with Monte Carlo analysis
- PLC validation before installation
- Changeover simulation and planning
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Electronics Assembly
PCB lines, SMT, and testing stations
Balance high-mix production with rapid changeovers and stringent quality requirements.
25%OEE improvement
40%Setup time reduction
99.2%First-pass yield
Challenges
- High product mix, low volumes
- Frequent setup changes
- Quality-critical processes
- Expensive test equipment
How FactoryLine Pro Helps
- Optimal batch sequencing
- Test station utilization analysis
- AOI/AXI placement optimization
- Traceability system design
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Warehouse & Logistics
Order picking, packing, and shipping
Design efficient material handling systems for e-commerce and distribution centers.
35%Picking efficiency
50%Travel time reduction
2xThroughput capacity
Challenges
- Seasonal demand spikes
- Complex picking routes
- AGV/AMR coordination
- Same-day shipping requirements
How FactoryLine Pro Helps
- AGV fleet sizing and routing
- Pick path optimization
- Conveyor system design
- Wave planning simulation
What Engineers Say
“FactoryLine Pro helped us validate our new assembly line before purchasing a single machine. We avoided €500K in design mistakes.”
Stefan M.Production EngineerAutomotive Tier 1 Supplier
“The PLC co-simulation feature cut our commissioning time in half. We were producing good parts on day one.”
Maria K.Automation LeadElectronics Manufacturer
“We use Flow Simulation to plan every shift. The accuracy is within 2% of actual throughput.”
Thomas B.Operations ManagerLogistics Provider
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